Quality - Sichuan Xinwei Rubber Co., Ltd. -

                                                      Quality Control Policy






     Quality first


     Service-oriented


     Continuous improvement


     Customer satisfaction










                                                          General Quality Plan

Process

Content

Specifications or Requirements

Monitoring Method/Frequency

Record

Person in charge

1

Receiving inspection

Related quality

QP-07

Control program for procurement

WI-03

Specification for Receiving Inspection

35CrMo TS-01-01

Specification for material 35CrMo casting

TS-01-02

Specification for material Q345

XW-YF-06

Specification for rubber raw material

TS-03-02

Testing technology of cementing compound

Audit the mill test report or re-inspect every procurement

 

Inspection on API 16A metal parts, also as the final inspection.

Raw material mill test report

 

Record of receiving inspection

QC

2

Burdening

 

Mixing

Correct ingredient

 

Rubber compound property

Ingredient

TS-04-01

Operation instruction for burdening

TS-04-02

Operation instruction for mixing

MACTS-02

Acceptance criteria for producing rubber

The ingredient and mixing technology are patents of our company. It is controlled by specified person.

 

Sampling 100% of the rubber compound, full inspection of every car

 

Final judge according to MAC of rubber material

Record of material

 

Record of rubber physical property testing

QC

3

4

5

Shot blasting of the supportrib

Appearance

TS-07

Specification for shot blasting

In process quality control.

Not required

QC

6

Cementing of the support rib

Operation instruction

TS-03-01

Cement technology

In process quality control.

Treatment record of iron

QC

7

Vulcanization

Temperature, pressure, time

TS-05

Operation instruction of vulcanization

 

Vulcanization process sheet

Self-inspection and in process quality control by QC.

Self-inspection record of vulcanization

 

In process quality control of vulcanizing shop

QC

 

Production department

8

Trimming, appearanceinspection

Appearance and size

TS-06

Specification for product handling

MAC

Manufacturing MAC

Full inspection of appearance

Hardness of metal parts, see mill test report

Sampling inspection of the size

Inspection record

QC

9

Water pressure test on annular sealing element diameter

Only on annular sealing element

                           Seal performance test on annular sealing element

                           TS-09

                                    Testing instruction for drift diameter gauge

100%

Full test

Records of the seal  performance of the annularpackers and diameter testing

QC

10

Mark(When delivery)

Compliance of the mark

TS-08

Operation instruction of product mark

Requirement of customer

100%

NA

warehouse