Quality first
Service-oriented
Continuous improvement
Customer satisfaction
General Quality Plan
|
Process |
Content |
Specifications or Requirements |
Monitoring Method/Frequency |
Record |
Person in charge |
1 |
Receiving inspection |
Related quality |
QP-07 Control program for procurement WI-03 Specification for Receiving Inspection 35CrMo TS-01-01 Specification for material 35CrMo casting TS-01-02 Specification for material Q345 XW-YF-06 Specification for rubber raw material TS-03-02 Testing technology of cementing compound |
Audit the mill test report or re-inspect every procurement
Inspection on API 16A metal parts, also as the final inspection. |
Raw material mill test report
Record of receiving inspection |
QC |
2 |
Burdening
Mixing |
Correct ingredient
Rubber compound property |
Ingredient TS-04-01 Operation instruction for burdening TS-04-02 Operation instruction for mixing MACTS-02 Acceptance criteria for producing rubber |
The ingredient and mixing technology are patents of our company. It is controlled by specified person.
Sampling 100% of the rubber compound, full inspection of every car
Final judge according to MAC of rubber material |
Record of material
Record of rubber physical property testing |
QC |
3 |
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4 |
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5 |
Shot blasting of the supportrib |
Appearance |
TS-07 Specification for shot blasting |
In process quality control. |
Not required |
QC |
6 |
Cementing of the support rib |
Operation instruction |
TS-03-01 Cement technology |
In process quality control. |
Treatment record of iron |
QC |
7 |
Vulcanization |
Temperature, pressure, time |
TS-05 Operation instruction of vulcanization
Vulcanization process sheet |
Self-inspection and in process quality control by QC. |
Self-inspection record of vulcanization
In process quality control of vulcanizing shop |
QC
Production department |
8 |
Trimming, appearanceinspection |
Appearance and size |
TS-06 Specification for product handling MAC Manufacturing MAC |
Full inspection of appearance Hardness of metal parts, see mill test report Sampling inspection of the size |
Inspection record |
QC |
9 |
Water pressure test on annular sealing element diameter |
Only on annular sealing element |
Seal performance test on annular sealing element TS-09 Testing instruction for drift diameter gauge |
100% Full test |
Records of the seal performance of the annularpackers and diameter testing |
QC |
10 |
Mark(When delivery) |
Compliance of the mark |
TS-08 Operation instruction of product mark Requirement of customer |
100% |
NA |
warehouse |